Product Description
Specifications:
| Model |
Unit |
MY***0EA |
MY***0EA |
MY***0EA |
| Max. Paper Size |
mm |
***0***0 |
***0***0 |
***0****0 |
| Min. Paper Size |
mm |
**0***0 |
**0***0 |
**0***0 |
| Max. Die-cutting Size |
mm |
***0***0 |
***0***0 |
***0****0 |
| Max. Speed |
sh/h |
*****0 |
*****0 |
*****0 |
| Max. Working Pressure |
T |
**0 |
**0 |
**0 |
| Max. Paper Thickness |
mm |
**7 |
**7 |
**7 |
| Die-cutting Precision |
mm |
±0.5 |
±0.5 |
±0.5 |
| Total Power |
KW |
*6 |
*6 |
*0 |
| Total Weight |
kg |
****0 |
****0 |
****0 |
| Overall Dimension |
mm |
***0****0****5 |
***0****0****5 |
***0****0****5 |
Features of the machine:
Main Features:
The Bobst type cut structure makes the cutting platform movement
like a scissor, it will realize a full and easier cut.
Main worm gear uses alloy copper material, after the experienced
operator's manual scraping treatment and strict standard testing,
it can ensures the driving parts *0 years life.
The main chains adopt imported British Renold brand, the
differences of *0 chains are less than 0.2mm.
The connect between gear box and driving shaft adopts sleeve and
pin structure ensuring a strong connection.
Speed:
The machine adopts frequency controller to achieve stepless speed
acceleration which can reach to ***0 times per hour. During actual
production, it can generally run at ***0 to ***0 times per hour
according to the quality of the board. If the quality of the paper
is good, a good operator even can operate the machine at ***0 times
per hours without feeling too hard.
Safety:
As it is shown in the picture of the machine, the machine adopts
rear part paper feeding method which keeps the operator away from
the die-cutting part. The mounting and adjustment of the die plate
is also done outside of the die-cutting part with sensors and
detectors at die-cutting part to ensure that the machine can not be
started when the die-cutting plate is at adjustment status.
Besides the sensors at die-cutting part, there are sensor or
approach switches at window part to make the Operation
convenience:
There is Man-machine interface installed in the control panel
which will shows the safety status of the machine as well as
malfunctions to facilitate the operator. Camera is also installed
in front of the operator for him/her to monitor the operation
status at the delivery part.
Main Structures and Key Material Used
Four Main Big Parts:
They are referring to: bottom station, moving platform, upper
platform and machine wall. The bottom station is made of gray cast
iron -HT **0; the moving platform is ductile iron - QT ****0
and the machine wall is high quality A3 steel.
Main Drive:
The *1 KW Siemens Motor together with the pneumatic clutch,
worm shaft and worm gear forms a moving set to ensure stable
pressure out put of not less than **0 tons.
The material for the worm shaft is *0Cr with quenching
treatment and gear hardness HRC ****0. the material for the
worm is copper alloy - ZQAL**4.
The bearing that is used is SKF. The bush is copper alloy
ZQSn****3.
Die-cutting and Creasing Part:
The drive is transferred via crank rod to pendulum which will bring
the moving platform to move up and down to reach die-cut and
creasing purpose.
The pendulum is made of high quality ductile iron.
The pendulum axis is done by induction harden with surface
hardness HRC ****8. The width of the pendulum is **0mm and
diameter of pendulum shaft *0 mm - completely follow the
specification of ***0 type automatic die-cutting and creasing
machine. Compared with automatic die-cutting and creasing machine
which is used for cardboard die-cutting, this type of
semi-automatic die-cutting and creasing machine is mainly used for
corrugated board which needs less pressure for die-cutting, in this
case quite some producers have made smaller width on the pendulum
and smaller diameter on the pendulum shaft. We keep wider pendulum
and bigger diameter on its shaft to make our machine last for
a longer life.
The die-cutting plate uses 7 mm *5 Crl plate which has
more hardness and life span than the manganese
plate.
It adopts *-cam intermittent positioning device to ensure the
boarding conveying accurate and stable.
The machine uses gripper bar type with *2A long joints chain which
is less in weight and less shock to the intermittent device
under the precondition to ensure the strength of the chain. The
brand of the chain is Renold U.K with high precise and quality. .
The Gripper bar adopts aviation aluminum with three bridge
type- light in weight and high in strength.
Electric Part
The electrical parts are designed and assembled according to the
European CE standard and uses world wide known brand products.
Installation of Die
The die mounting and dismounting adopts side withdrawing ways which
time saving and easy for operation.
There are two ways for the fixation of the die-either by bolt or
clippers which are subject to customer's advice.
The chase locking is pneumatic which is simple, convenient and
reliable.
Special Characters of Our Machine:
Clever And Special Front Lay Design:
Compared with the card board sheet, the corrugated board has more
strength. If the corrugated board abnormally reaches to the
front lay, it will damage the front lay and the gripper bar when
the front lay reaches to its highest position.
Generally the producers will install sensors on this part to stop
the machine when the paper is fed abnormally to the front lay.
However, when the machine is running at the high speed, the inertia
will bring the machine to run for a while to make the front
lay to its highest point and then also damage the front lay and the
gripper bar.
Our special design is that when the abnormal board feeding happens
and being detected, the front lay can never reaches to its highest
point which makes free from front lay and gripper bar damages
because of abnormal paper feeding.
As it is our special design, so there is no picture to be shown
here.
Optional Delivery Platform:
According to the requirement of the client we can do the
delivery platform either square type or E type (as shown in the
picture) . If the client has enough pallets, he can choose square
type. If the client does have enough pallet, he can choose, E
type platform for which will also provide 4 delivery troll
Pneumatic Pre-loading and Lifting Step
The pre-loading device is pneumatic driven. When one paper size is
set, when you do other pile of pre-loading, there is no bother of
you to reset the pre-loading device, you can just press the
and the machine will do for you.
The lifting step unit is also pneumatic to facilitate the
conveying of the paper pile.
Dancing Roller Feeding:
Quite some of the die-cutting machine producers use direct feeding
method which is the operator will feed the board directly to the
mouth of the gripper. What we have found that the feeding time to
the gripper is only 0.3 seconds which makes the board feeding
work hard and inaccurate.
Our machine uses an additional dance roller feeding system whose
board feeding time can be extend to 0.6 second. Together with the
conveying parts it makes an easier work of the operator and faster
in efficiency of the machine.
For example: If an operator operates the direct feeding
semi-automatic die-cutting machine at ***0 sheets per hour, he can
easily operate our machine at ***0 - ***0 sheets per hour.
Conveying Part:
The board received by the dance roller will go through a conveying
part with belt conveying and belt pressing which makes the board
being pressed before reaching to the front lay.
Before the board reaches to the front lay, he will be repositioned
by the side lay.
By these ways, the board conveyed by the dance roller will be more
accurate and stable when they reach to the gripper bar.
There is also detector to detect the status of the board. If board
does not come to the front lay at normal position, the detector
will send signals to stop the machine.
None-stop Feeding and Delivery
This type of machine has our patented system - non-stop
feeding and delivery functions which can reduce the working stress
of the operator and increase the working efficiency of the
machine
Under this system, the pre-piling is at the side of the operator.
The pre-piled board can be transported under the main pile when the
main pile is detected short of paper.
At the delivery part, when the board is cut to be about 1 meter,
the machine will push the die-cut board pile out of the machine
delivery part so that it is easy for the operator to draw them to
the designated place without the need of stopping the machine.
Configurations:
| Name |
Brand and Origin |
Remarks |
| Bearing |
SKF Swiss |
Key part |
| IKO Japan or Harbin, China |
Not key part |
| Chain |
Renold U.K; |
Main Chain ( Discrepancy of less
than 0.2 mm for per *0 chains of machine chain length) |
| CHOHO Japan |
Other Chain are Choho Japan |
| Relay |
Omron Japan |
|
| Contractor, s |
TELEMECANIQUE
France |
|
| Photo Electric Switch |
Fotek Taiwan |
|
| Stabilizer |
MEANWELL Taiwan |
|
| Variator |
Delta Taiwan |
|
| Main Motor |
Siemens |
Joint Venture |
| PLC |
Delta, Taiwan |
|
| Man-machine Interface |
Delta |
|
| Pneumatic Parts |
Sunrise, Taiwan |
|
| Rotary Joints |
SMC Japan |
|
| Motor at feeding and delivery |
CPG Taiwan |
|
Tools Kit
| Name |
Amount |
Specification |
| Minus Screw Driver |
1 |
**0 |
| Plus Screwdriver |
1 |
**0 |
| Monkey Wrench |
1 |
**0 |
| Inner hexagon Spanner |
1 set |
1.**2.***********4 |
| Greasing Gun |
1 |
|
| Oil Gun |
1 |
|
| Wrench |
One set |
*2,*4/*3,*6 |
| Vise |
1 |
|
| Triangular File |
1 |
|
whole machine at monitoring status to ensure its safety.
| Country: |
China |
| Model No: |
MY1200EA
|
| FOB Price: |
10000 ~ 300000 / Set (Negotiable)
Get Latest Price
|
| Place of Origin: |
China |
| Price for Minimum Order: |
10000 per Set |
| Minimum Order Quantity: |
1 Set |
| Packaging Detail: |
pallet |
| Delivery Time: |
30 days after down payment |
| Supplying Ability: |
5 Set per Month |
| Payment Type: |
L/C, T/T |
| Product Group : |
- |
