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oil recycle machine
Because the waste oil contain too much contamination, including non-hydrocarbon, alkene, polycyclic aromatic hydrocarbon, metal hydronium, impurities, metal particles, asphaltene and colloid etc. and due to the traditional technology only can refine the waste oil to base oil, can't use directly, so our company is researching the new technology about distilling equipment, which can distill all kinds of waste oil into clean oil, easy to operation, and the lower operation cost.
1.Working principle of oil recycle machine
This equipment adopt physicochemical actions to polymerize, passivate, absorb and eliminate impurities and harmful contamination. We research a new chemical alkaline complex catalyst, which can restore and regeneration the Waste oil to clean oil, save the component of the oil.
2. Advantage of oil recycle machine
It's easy to produce waste residue and bad smelling by traditional vitriol distilling, which will bring potential secondary pollution, moreover, it's easy to change the color to black and produce the odor due to the recycled oil react with the oxygen. But after we use the alkaline complex catalyst refines the oil, the recycled oil haven't change the color and haven't create the odor. What's more important, you can use the resid to be as the fuel to heating the oil, without any pollution. And the equipment is easy to operate, only 1-2 workers can control the equipment.
3. Main components of oil recycle machine
a. Catalyst system: Catalyst Reactor, blender;
b.. Chemistry treatment system: Chemistry reactor, blender, oil pump
c. Heating distilling system: distilling tower, distilling kettle, heater, circle pump;
d. Cooling system: refrigerating equipment, water pump, water tank, cooler I, cooler II, Condenser;
e. Vacuum system: Vacuum water receiver, vacuum pump, vacuum cooler
f. Degasification system: vacuum exhauster, exhaust fan, degasification plant, water pump, radiator, deodorizer.
g. oil storage system: distilling storage tank
h. Control system: all kinds of gauge( vacuum gauge, pressure gauge etc.) and electricity controller tank
4. Working Principle of oil recycle machine
A proposal for processing waste lube oil and industrial oils, using high vacuum distillation technology is presented here. The various steps involved in the projects are given below.
Step1: The waste oil is pre-treated and then send to chemical processing kettle and react with catalyst.
Step2: This waste oil is approx 130 degree at 0.098Mpa to have water and some light fractions separated.
Step3: The temperature is keep rising up to 200-230degree at 500Pa , the lighter fractions such as gasoline, diesel are distilled and cooled and then stored in diesel receiving tank.
Step4: The undistilled waste oil subjected to high vacuum, medium temperature in the heated distillation plant, the light base oil fraction is distilled and cooled and then collected in the light base oil tank( above 240degree and at a pressure of 300Pa). The distilled oil will have a viscosity of higher than SN100 at ambient.
Step 5: The undistilled waste oil subjected to high vacuum, high temperature in distillation plant, the heavy base oil fraction is distilled and cooled and then collected in the base oil tank ( above 290degree and at a pressure of 100Pa). Distilled oil approximately higher than SN150 in viscosity).
Step6: The distilled oils are clean oil generally no need further treatment, they are going to be blended with additives to get finished oils for the automotive and industrial applications.
Step7: The final residue is semi solid at ambient and can be processed for manufacturing asphalt, finished to make off-speck heavy fuel oil or to make greases for slow moving equipment.
1. Easy to operate, low operation cost
2. Environmentally friendly, without secondary pollution.
3. The equipment can recycle gasoline oil, diesel oil, engine oil, rubber oil and other lubricant oil to clean oil.
4. High quality refined oil, no any discoloration caused by oxidation, no any bad smelling.
5. Low cost contain:
1) only need the catalyst chemical, the cost is less than US$30 to refine one ton waste oil.
2) Heat consumption: 105 kcal per ton waste oil
3) Power consumption: 40Kwh to recycle 1 ton waste oil
6. High degree of automation.
The detail of recycled light oil and heavy oil
Heavy base lube oil
Light base lube oil
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