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Rapid Mixer Granulator- High Shear Mixer
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Rapid Mixer Granulator- High Shear Mixer

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Country:

India

Model No:

CPMRMG

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Contact Person Mr. Engr Bhavesh

7602 Chamunda Estate Nr Ramol Cross Roads G.I.D.C. Phase IV Vatva,Ahmedabad - 382 445. (Gujarat) I, Ahmedabad, Gujarat

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Product Description

Rapid Mixer Granulator(RMG)

Enlarge

Default Pneumatic discharge assembly and pneumatic bowl lifting makes ease the operation. CLIT supplies RMG of capacities 8Ltrs to ***0Ltrs.

Working Principle

The Rapid Mixer Granulator is mixing unit with a bottom entry agitator ad side mounted chopper for granulation. It is used for dry blending, wet mixing, preparation of dough and granulation, i.e. cutting of the wet mass into small size granules. It works on the basic principle of agitation of the contents of the bowl at moderate speed and then running a specially profiled cutter blade at high speeds into the wet mass.

Outstanding Features

  • Short Processing Time
  • One step mixing and granulation
  • Reproducible process parameters
  • Electro-pneumatic operating discharge
  • Two side housing for mixer blade.
  • Dual speed for main and granulator drive with interlocking arrangement.
  • All product contact parts are of Stainless Steel (Mirror Polished)
Optional Available :
  •  Flame proof motors / controls.
  • Powder loading system / bin hoist.
  • Ball spray for faster, in place cleaning within built pump and necessary pipeline and fittings.
  • Vacuum suction for dust free operation within built blower /vacuum pump.
  • Color solution spray unit with nozzle and pump.
  • Anti vibration mounting.
  • Printer to give details of running time and control as per preset move.
  • Material of construction for All Contact Parts can be from **0% SS **6L to various combinations of SS **6 and SS **4.
  • Telescopic shaft arrangement for taking the impeller up without removing the impeller for cleaning purpose.
  • Manual or PLC controlled operation.
  • Direct coupled gearbox and motor
  • PLC with touch screen as an optional feature
  • ACVF for mixer & chopper as an optional feature
  • Wash in Place System as an optional feature
  • Binder Spray System as an optional feature
Mixing Bowl:

The bowl comprises of a flat base with a lower vertical cylindrical wall section and an upper conical section to achieve uninterrupted and efficient mixing. The bowl is fixed on the main frame by an angle ring, suitably fastened on the main base frame.

Main Impeller:

The main impeller is run by a belt drive arrangement through motor gearbox assembly and consists of consists of three profiled blades rotating at the bottom at two speeds.

Granulator:

The granulator is a specially designed cutter tool run by a two speed motor mounted on the side of the body and provided with an integral SS shaft, with suitable seals.

Bowl Cover:

A SS cover with suitable ring gasket seal and counter balanced load is provided for the bowl. Openings for feeder, air vent and other connections as specified and shown in general arrangement drawing, are provided on this lid. The lid is clamped with toggle clamps spaced at proper degrees along the circumference of the bowl.

Discharge Port :

A pneumatically operated SS discharge valve is built horizontally into the wall of the bowl with vertical downward opening. This discharge can provide direct feed to the next machine and is operated from the control panel by switches provided.

Machine Base :

Machine base is fabricated in MS / SS channel frame with smooth finish. Alternatively this can also be provided with SS cladding as specified. Base is provided with step ladder and guardrail. The platform is covered with SS Dimpled plates for safe movement of operator. The area under the bowl is covered with SS. The entire body is covered from the sides by suitable SS covers.

Operation Control:

A control panel is provided on the machine table adjacent to the bowl. All s are clearly indicated and provided with operating lamps. This operates through the main, master panel. In case of PLC operated units, the microprocessor based panel operates the contactors through the PLC. As such manual and auto modes are provided for running the machine through the panel, simply as “ON”, “OFF”. Actuation or through AUTO MODE with preset time cycles. The above operation can be printed out through the *0 column printer, for on-line validation and protocol read outs.

Main Panel:

Consisting of all the master electrical controls prewired with suitable inter locks / over load protectors, fuses, MCB'S, isolator switch. The main electrical 3 phase supply has to be connected in this panel.

Shaft Seal Cleaning System:

Two vent cocks are provided at the side of the RMG base. One vent cock is used to force water or pressurized air into the seals of the two driving shafts and other is used to drain the water / air after it has cleaned the shaft seals.

Bowl Cleaning System:

Centrifugal pump with inter connecting pipeline, running through the railing pipe and connected to a rotary Turbo Disc, which when pressurized by the pump ensure a uniform splash of wash water all over the internal surfaces of the bowl, preventing hosing by external means. Fresh water to the pump is connected through the water inlet nozzle provided. ( 1” triclover). New versions have shaft telescope arrangement which allows the raising of main impeller by an electro hydraulic arrangement, allowing easy access to access areas below the impeller, without having to open the main impeller housing.

Liquid dosing arrangement

Liquid dosing arrangement through an peristaltic pump with silicon tube connected to a small reservoir and spray nozzle located top on top dish. Allows for dosing of free flowing colors and liquids and in closed condition, at the press of the .

cGMP
  • Our RMG is designed to achieve all the requirements of cGMP Current Good Manufacturing Practices.
  • The components can be easily dismantled, cleaned thoroughly and assembled in quick time.
  • - The shaft seals are very effective to check any leakage and cross contamination due to adherents.
  • - The bowl, and all the components are of highly polished Stainless Steel with smooth contours and is crevice less.
Validation

Mixer Granulator can come along with all documentation like DESIGN QULIFICATIONS, INSTALATION QUALIFICATIONS and OPERATIONAL QUALIFICATIONS as a part of optional features.


Our promise:To meet our customers high demands on quality, economic efficiency, production safety and environmental protection.

Please also contact us for any Pharmaceutical Machine required by your esteem organization. i.e. R&D Tablet Press, Single Rotary Tablet Compression Machine, Double Rotary Tablet Compression Machine, Veterinary (Bolus) Tablet Making Machine, Seiving Machine Vibro Sifter,Dies and Punches for Tablet Press, Mini Rapid Mixer Granulator, Roll Compactor Cantilever,Rapid Mixer Granulator, Fluid Bed Processors, Mini Roll Compactor, Communiting Mill, Fluid Bed Dryer, Auto Coater, Colloid Mill, Multi Mill

Country: India
Model No: CPMRMG
FOB Price: Get Latest Price
Place of Origin: -
Price for Minimum Order: -
Minimum Order Quantity: -
Packaging Detail: -
Delivery Time: -
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Mr. Engr Bhavesh < Chamunda Pharma Machinery Pvt. Ltd >

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