GENERAL DESCRIPTION

SPW1 ultrasonic assembly systems are available from *******0 Watts output power. This enables operating in the continues, distance, time, energy or peak power welding modes, depending on the control level selected. Multiple modes are valuable for applications requiring a high level of process control and weld quality.
In addition, the amplitude can be regulated from *****0% from the front panel or via a remote ***0 volt signal. All systems include the enhance digital processor PID / PLL frequency control with a frequency window + - ***0 Hz providing enhanced performance, consistency, and reliability.
It also includes a user interface with a LARGE LCD display designed for ease of use in setup, operation, and troubleshooting. The system also has enhanced data capabilities for configuration and information management.
These systems are designed for use in manual, semi-automated, or fully automated environ¬ments. An actuator may be connected and controlled direct from the generators *5 pole Sub-D connector.

All specifications subject to change without notice.

KEY FEATURES
User Interface/Process Controls
•User interface featuring makes setup, operation, diagnostics, and troubleshooting easier.
•Lan remote interface connections available
•1 ms sampling rate of data provides superior performance, consistency, and control.
•Multiple welding modes depending on control level, time, energy, peak power, and ground detect. Energy is settable in increments of 0.1 watt. Peak power can be set in increments of 1 watt %.
•Amplitude *****0% — can be controlled from the front panel or from remote with a ***0 volt signal.
•Expanded process control limits, trigger range, energy compensation , provide more choices in application setup.
•Expanded quality monitoring limits to identify “reject” parts.
•Built-in digital amplitude control - for fine tuning of critical applications, because amplitude is the most important variable in ultrasonic welding. The settings has a range of *0% to **0%. Amplitude stabile even under voltage fluctuation.
•True alarm messages for ease of troubleshooting, with links to additional information.
•Self-diagnostics - visual, audible, and logic output alarms.
•Built-in frequency and memory diagnostics for simplified trou¬bleshooting of the converter/booster/ horn stack.
•Alarm and cycle counters are built in for tracking production; works via a real time clock.
•Built-in ground detect with scrub / Afterburst time delay up to *0 seconds to increase tooling and converter life in cut and seal applications.
•Selectable pre-triggering or trigger by time.
•Fully voltage and current protected - able to cut cable under full load, without damaging the generator.
•Password protection feature for lock-out of unauthorized process changes
Power Supply
•Line / Load Regulation - Corrects for variations
due to power line fluctuations and varying load
conditions.
•Auto tune plus Memory - Provides fully-automatic tuning in a range of ±***0 Hz going up from *9.**0 for *0 kHz horns, ±***0 Hz *9 kHz for *0.**0 Hz horns, and ± ***0 Hz around *9.**0 kHz for *0 kHz horns, and stores the horn frequency during initial start up test.
•IP *5 the generator can be delivered as IP*5, for hard environment production.
•Selectable Starting Ramp - To accom¬modate starting characteristics of a wide range of horns. This feature makes it easier to start more difficult horns or enables faster cycle rates.
•System Protection Monitor (SPM) Five levels of power supply protection are provided:
1) phasing, 2) over voltage, 3) over current.

Series ***0 ***0 ***0 ***0
Output power: ***0 Watts ***0 Watts

***0 Watts ***0 Watts

Line voltage: *****0 V AC *0/*0 Hz, 1ph. ******0 V AC *0/*0 Hz, 1ph. ******0 V AC *0/*0 Hz, 1ph.******0 V AC *0/*0 Hz, 1ph.
Max. current: 7 amps max. *4 amps max. *9 amps max. *5 amps max.
Frequency: ****0 kHz ****0kHz ****5 kHz ****5 kHz
Max. cycle rate: **0 cpm *
Ambient temp. range: *****2° F (***0°C)