Sunking Pharmaceutical Machinery Co., Limited
Description
Description:
Application Scope and Production Process Application Products: Cleaning, silicification, sterilization and reheating vacuum drying (KJC/QS type cleaning machine): It carries out cleaning, silicification, sterilization and reheating vacuum drying in the same vessel, and is applicable to power injection, injection and freeze-dried rubber plugs, etc. Features of Rubber Plug Cleaning Machine It can carry out cleaning, silicification, sterilization, drying, discharging and CIP overall process non-stop operation in the same vessel. It adopts several technologies of ultrasonic cleaning, slow rotary mixing, bilateral full-axial overflow and central mighty spraying, etc. with remarkable cleaning effect. It adopts full stainless steel blower without rivet used and unique bellows, featuring outstanding reheating drying performance. Extrusion-free speed regulation automatic discharging avoids pollution and damage. Relieve the operator's labor intensity. Online cleaning and sterilization is available. PLC program control for the overall process, touch screen operation, visible and safe. It better meets the production requirements of GMP and FDA than the conventional way does. align=left>Cleaning barrel is a container of cleaning rubber plug. It is a sieve pore cylinder and connected with transmission shaft to wheel the cleaning lotion and mix the rubber plug. Its structure characteristics:(1) The ratio of rubber plug cubage and cleaning barrel cubage no larger than 35%(2) Reasonable punching diameter and density, good for dirt removal and barrel rigidity. (3) Ratio of cleaning barrel length and diameter no less than 1.2-1.5(4) Interior screw mixing board to clean, mix and discharge, the big discharger avoids rubber plug damage.
III. Discharging Door (K series)
The discharging door of cleaning machine is an important part. It has the following characteristicsï¼›
(1) Easy open, simple operation, safe and stable, especially for female operators.
(2) Large diameter, convenient for discharge
(3) Safe and stable, good sealing, easy adjustment.
IV. Stepless transmission system
• little cubage, large transmission ratio, stepless transmission, without noise
• Self lock, stop in the exact place voluntarily, safe and stable.
V. Reheating and cooling system (except DQXS)
(1) It reheats or cools the cleaning case.
(2) The circle-wind filtration and wind-block manometer has automatic temperature-control function.
Technical Features and Advantages of Rubber Plug Cleaning Machine
• We are one of the earliest producers of rubber plug cleaning machines in China with large user group and the highest market share (60-70% domestic occupancy), it is also the compiler unit of the industry standard of this product.
• Its equipment conforms to GMP and FDA requirements.
• It has strong technical force, advanced equipment and technology, and is very experienced in commissioning and maintenance of equipment.
• Its equipment adopts many advanced cleaning technologies with reasonable structure and excellent performance. (patent)
• Bionic large caliber discharge door, prevents the discharging plug from scraping in moderate temperature extrusion and friction. (patent)
• The cleaning tank adopts multifunctional special construction and achieves positive and negative pressure technological requirements and the control of heating, vacuum, automatic air/water feeding and discharging, etc. The cleaning drum is with flexible structure with arm rest and float bearing, which guarantees large cleaning machine in safe and steady running.
• Transmission shaft sealing construction adopts good materials and performs sound.
• The cleaning fluid in the cleaning tank is pumped by Denmark GRUNDFOS water pump and sprayed after two-stage cycling filtration, which makes the cleaning fluid always in clean state and reduces the water consumption.
• Vacuum drying and reheating vacuum drying technology achieves the moisture in rubber plug at a percentage of 0.5‰, better than the GMP requirement 1‰.
• Superior performance of equipment in safety interlocking and malfunction alarm.
• Annual batch process capacity of 150 sets of equipment
• Non-standard design is available to well meet customer requirements.
Basic Technical Parameters of KJC/QS Serial Cleaning Machines
Standard model KJ-1 KJ-2 KJ-3 KJ-4 KJ-6 KJ-8 KJ-10 KJ-12 KJ-20
Production capacity 10000 20000 30000 40000 60000 80000 100000 120000 200000
Cubage of cleaning cage (L) 100 250 280 400 600 800 950 1100 1800
Cubage of cleaning tank (L) 290 590 650 870 1220 1700 1960 2275 3135
Electrical heating power 9 9 13.5 13.5 13.5 18 18 21.6 36
Total power kw 16 17 23 26 26 27 27 35 48
Sterilization temperature ℃ 121
Vacuum pressure MPa ≤-0.090
L×w×h
(mm) 1830X1360X1650 2000X
1530X
1950 2100X
1530X
1950 2350X
1530X
1950 2340X
1860X
2100 2680X
1860X
2100 2880X
1860X
2100 3080X
1960X
2100 3180X
2230X
2350
Net weight (kg) 1700 2000 2200 2500 2800 3000 3400 3800 5000
Other Information
Location:
China
Minimum Order:
1
Price for Minimum Order:
(This price is only for minimum order. for large quantities, please contact)
Sample Available:
NO
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