Product Description

Busbar bending machine is a specialized industrial tool designed to manipulate and shape busbars, which are typically made of copper or aluminum and used for conducting electricity within electrical switchgear, distribution boards, and other power distribution systems. These machines employ hydraulic or mechanical mechanisms to bend and shape busbars according to specific requirements, such as angle, radius, and length.



Busbar bending machines are crucial in the electrical industry for creating customized busbar configurations that conform to the layout and design of various electrical components. By using these machines, manufacturers and electrical engineers can efficiently produce accurately bent busbars, improving the overall reliability and performance of electrical systems.



The precision and flexibility offered by busbar bending machines make them indispensable in a wide range of applications, from the assembly of power distribution panels to the construction of electrical control systems in industrial settings. As technology continues to advance, these machines are likely to become even more sophisticated, integrating automation and digital control features to further enhance productivity and accuracy in busbar fabrication processes.

  Busbar Bender Machine Features  

*-Rotary measuring system:

A rotary encoder with a pulse factor of ***0 pulses per revolution in couple is directly connected to the movable rotating plates of the bender. Since these plates are attached to the back of the busbar and rotates with it while bending process, the amount of rotation is directly transferred to the encoder (5 Pulses each degree), Then, the bender controller system is online to adjust the bending amount and after reaching the desired bending angle, it ends the process.

*-Linear measuring system:

A digital ruler consists of a magnetic strip and a digital receiver attached to the end of the piston rod measures and controls the advance rate of the piston in each bending process. This system provides bend repeatability with an accuracy of 5 microns, which can lead to same size and numerous bends. It is also possible for the operator that instead of entering the angle from the beginning, enter the stroke length on the device screen. It should also be noted that the roller plate installed in the movable jaw section of the bender rotates dynamically during bending along with the busbar, which this design advantage prevents the bottom surface from being stretched. The tire moves forward on other surfaces and creates a line on the underside of the tire during bending. Among the other features of the bending section, it is possible to install a rod with different radii on the fixed jaw of the bender, which makes the bending arc more accurate in different thicknesses.

*- Twist bending mold

In some cases, in order to create a connection between the busbar and the desired piece, we face the challenge of the busbar not being aligned with the installation location. And therefore, most of the consumers have to use several busbars to make this connection. The solutions proposed by Payapress company is to use Twist bending mold which makes it possible to rotate the direction of the *0 × *0 mm busbar up to *0 degrees, which in necessary cases it is very useful. It is possible to install this complex bend on the busbar machines of Payapress Company.

*- Edge bending mold

In some cases, for busbars with different widths and thicknesses, instead of using two busbars perpendicular to each other, we can use the possibility of bending up to *0 degrees on the coppers.

*- Z-Shape mold

As you know, in some uses of copper busbars, we are forced to make two bends at a very short distance. In many busbar bending machines, there is generally a *0mm limit for bending due to the use of tools called bending rollers in creating close bends. If in the electrical panel design process, we need to make a bend at a shorter distance we should use a mold with higher efficiency, this mold is called Z-shape mold.