Product Description
The
workpiece easily gets damp after being immersed in fluxing tank,
because the ammonium chloride in galvanizing agent solution
contains water of crystallization. And long time of dryness or
buying drying equipment can solve this problem. In real hot
galvanizing production, the molten zinc may splash while putting
the workpiece with galvanizing agent solution on it not completely
dry into zinc pot, which may results in wastage of molten zinc and
endangering personal safety of
workers; the
traditional hot dip galvanizing adopts drying technics, which may
cause low production efficiency, besides, because of beyond drying,
galvanization-missing may occur and influence quality of galvanized
products. For example, in hot galvanizing of cast iron and steel
workpiece, this problem usually exists.
The
appearance of detonation inhibitor solves the above problems, it is
composed with high surface active agent and steel wet-out agent,
etc, which can make water spread on surface of workpiece, with no
bead of water appears, and eliminate or reduce zinc explosion of
workpiece. It can not only make up the shortage of preceding
process, but also active surface of steel further, raise the
quality of hot dip galvanizing. This is not included in other steel
anti-corrosion technics. It can raise quality of galvanizing
coating, reduce zinc consumption and production cost obviously by
using the detonation inhibitor.
The workpiece can dry quickly
after **5 seconds out of galvanizing agent groove if you use
ourdetonation inhibitor,
which can raise production efficiency;it can eliminate residual oxygen
on workpiece, and forms a special protective layer on surface of
it, which can prevent iron matrix from touching air and avoid
galvanization-missing, so that the hot galvanizing process can be
carried out well. The dry time of galvanizing agent can be reduced
by *0% under the same temperature after adding
thisdetonation inhibitor, and
no explosion and splash of molten zinc, which can avoid waste of
molten zinc and ensure personal safety of workers. Besides, it can
reduce zinc ash by*0%—*0%,and reduce zinc consumption
obviously.
Ⅰ、Product
characters
Add this product into the fluxing
tank, it has important effects as follows:
1 Reducing consumption of
galvanizing agent: reduce the attached galvanizing agent on surface
of workpiece, experiment shows it can save *0% of galvanizing agent.
2 Reducing solvent fog, ash and
slag, which can help improve environment.
3 To improve
thenon-uniformity of coating
thickness.
4 Reducing zinc
consumption, experiment shows, the average attached molten zinc on
workpiece for experiment reduced by 8%.
5 Increasingcoverage of galvanizing agent, prevent the
workpiece after fluxing treatment from being oxidized again, reduce
galvanization-missing.
6 The organic velum on surface of
galvanized product can prevent zinc from oxidation, which can
reduce production of zinc ash by *0%~*0%.
7 Reducing water capacity of
galvanizing agent, which can avoid splash of molten zinc during
galvanizing.
8 Improving quality of galvanizing
coating surface, which can help shorten time of dipping in molten
zinc, increase brightness of coating surface.
Ⅱ、Specifications and
parameters
Appearance
|
colorless
and transparent liquid
|
Combustibility
|
incombustible
|
Viscosity
|
*0cp(*0℃)
|
Boiling point
|
**0℃
|
Dissolubility
|
At
arbitrary proportion
|
PH
value
|
**7
|
Density
|
1.***1.*9(*3℃)
|
Packing
|
*5KG/barrel
|
Ⅲ、Using
method
Your production system is unnecessary to be
redesigned when use this detonation inhibitor, the additive can be
directly added in fluxing tank, or you can add it after diluting it
with water.
When
theconsistencyof
this additive exceeds 1%,the wettability can be improved
greatly, increase theconsistency
continuously, the
wettability increases a little, but the increase range is small. So
in order to keep stability of galvanizing agent, the adding
quantity of it is proposed to be 1.0%~1.5% of solution quantity in fluxing
tank.
Ⅳ、it
is advised to be used with additive for galvanizing
agent
The addition of
additive for galvanizing agent is 1%, the wettable will be
promoted, and it is well cooperate with detonation
inhibition.
Ⅴ、Notice:
1.Flush with water if it touch the skin.
2. Flush *5 minutes with water if it splashs into
eyes.
3. During galvanizing
dipping, a light odor may be produced from thermolysisofsurfactant, which is not harmful to
body.
Ⅶ、economy index for using of
detonation inhibitor
One company who
use our XY-FBJ-II type detonation inhibitor, which has an obvious
effect during its production, first of all, ubder normal operation,
zinc detonation is reduced, and the zinc scraped up around the edge
of zinc kettle on worktable is reduced, compared
with before, production of zinc ash and slag is reduced
obviously, estimation of economy index for exact situation and zinc
ash part is in following:
1.the first
mixing proportion (1% of galvanizing agent, the thickness of
detonation inhibitor in galvanizing agent reaches 1%)
the total quantity of galvanizing agent of this company is *0tons,
viz. :*0 X 1% = 0.8ton =**0Kg
the first cost :**0Kg X *5yuan/Kg = ****0yuan
2.additional quantity per month after a week (keep the thickness of
detonation inhibitor in galvanizing agent at 1%)
calculate according to daily output **0tons, the additional
auantity of detonation inhibitor is **0Kg/week(additional quantity
depends on different workpiece).
Cost of per month after one week::**0Kg/month viz.
****0yuan/month
Benefit after
using (XY-FBJ-II detonation inhibitor)
1.detonation
inhibiton(reducing detonation
inhibition of more than *0%)
2. Reducing
production of zinc ash for more than *0%.
3. Depress production cost
Reducing
0.1%**0.5% of zinc consume when produce one ton of workpiece,
(deduct income of sale for zinc ash), if calculate according to
market price for zinc ****0yuan/ton, the lowest saving zinc consume
of 0.1%, then according to daily output of **0tons of
workpiece , the production of workpiece is ,***0 tons per month.
.
saving zinc : ***0tons X 0.1% = 6.0tons
Saving money:
6.0tons X ****0yuan/tons - cost for detonation
inhibition
= *2,**0yuan –
*8,**0yuan/month
=
*4,**0yuan/month
Analogy according
to output
Remark: Accordign
to reflection of many customers who have used this detonation
inhibitor,it plays an important role of increasing fluidness, and
make the coating more uniformity.
Country: |
China |
Model No: |
XY-FBJ-I
|
FOB Price: |
(Negotiable)
Get Latest Price
|
Place of Origin: |
China |
Price for Minimum Order: |
- |
Minimum Order Quantity: |
1 Ton |
Packaging Detail: |
25kg/bottle |
Delivery Time: |
within 7 workdays after receiving the payment |
Supplying Ability: |
50 Ton per Month |
Payment Type: |
T/T |
Product Group : |
chemical
|