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Contact Person Mr. Arun
T-Block, P.No-S-33 MIDC Bhosari, Pune, Maharashtra
Tomato Processing Puree and Ketchup Plant
Setup:
Tomatoes are continuously unloaded into tomato unloading and
washing unit. Then Tomato will be sent to washing unit where the
washing takes place by means of water jet and air jet. The manual
washing operation can also be takes place for small scale
processing by using concrete washing tank. Washed tomatoes are then
transferred to sorting table where the tomatoes (damaged/ rotten)
that will be not accepted in the line, must be removed manually in
the sorting table.
Washed and graded tomatoes are then transferred to fruit crusher
where tomatoes will be crushed to form the slurry. This slurry is
directly put into the "Hot / Cold Break System" where it is heated
to *****0C or **0C in hot break system for the enzymatic
inactivation. After this operation the slurry is transferred to
Pulper through suitable pump for separating the pulp and waste. The
separated tomato seed, skin and waste is collected in a hopper and
discharged through screw conveyor. The pulp obtain is called
puree.
The refined tomato juice from Pulper cum finisher is then fed to
the double effect vacuum evaporator to be concentrated by boiling
at low temperature under vacuum to preserve the organoleptic
characteristics of the tomato. For batch type small scale
processing this refined juice is fed to double jacketed steam
kettle.
Final concentrated tomato puree at *4 Brix / tomato paste at *0
Brix coming out from evaporator/kettle would be further used for
Pasteurization in tubular pasteurizer and cooling at *****0C for
filling in drums.
Tomato Ketchup or Sauces or Puree:
Normally tomato ketchup is being produced from existing tomato
paste or puree during the off season, rarely is produced on-line
from fresh tomatoes.
Tomato paste at *0°Brix /Tomato puree at *4 brix cold /hot break
type is being taken from its *0L /**0 L drum and unloaded into the
puree unloading tank. It is then pumped by a lobe pump as per
required feed rate to formulation tanks for tomato ketchup
preparation. Drinkable/softened water is being added in a volume to
make it desired formulation.
Other ingredients as per the formulation are prepared separately in
tanks and then added to formulation tanks for uniform mixing. Sugar
Syrup, Vinegar, Salt etc are prepared and added to formulation tank
according to volumes specified by the recipe. Then add spices and
essential oils according to the recipe and mix again. Product
recirculation is done for proper blending of product. Continuous
agitation is provided by agitator for uniform blending of different
ingredients of tomato ketchup. The final formulated mixture
(ketchup) can now be pumped through a high pressure homogenize to
tubular heat exchanger - Pasteurizer in order to pasteurize it at
*****0C.
Major equipments used in tomato paste or ketchup preparation
are:
• Washing Units
• Washing Water Filtration Units
• Sorting Conveyors
• Fruit Mills
• Pulp Cum Finisher
• Vacuum Evaporator
• Double Jacketed Steam Kettle
• Pasteurizer
• Formulation Tank
Country: | India |
Model No: | - |
FOB Price: | Get Latest Price |
Place of Origin: | - |
Price for Minimum Order: | - |
Minimum Order Quantity: | - |
Packaging Detail: | - |
Delivery Time: | - |
Supplying Ability: | - |
Payment Type: | - |
Product Group : | Tomato Processing Plant-1 |