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Aseptic Brick Carton Filling Machine (JMB-6000)
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Aseptic Brick Carton Filling Machine (JMB-6000)

FOB Price

Get Latest Price

5000 ~ 400000 / Set ( Negotiable )

|

1 Set Minimum Order

Country:

China

Model No:

-

FOB Price:

5000 ~ 400000 / Set ( Negotiable ) Get Latest Price

Place of Origin:

-

Price for Minimum Order:

5000 per Set

Minimum Order Quantity:

1 Set

Packaging Detail:

wooden case

Delivery Time:

45-90 days

Supplying Ability:

5 Set per Month

Payment Type:

T/T, L/C, Western Union

Contact Now
Free Member

Contact Person Mr. Garry

Lixue Road, Shanghai, Shanghai

Contact Now

Product Description

A: Features of the equipment
1. Description of equipment
 (1) Paper feeding, sterilization, box making, filling, molding and sealing are made automatically, the molding of composite materials using hydrogen peroxide spray and high-intensity ultraviolet radiation and sterile hot air drying, packing, materials completion of the aseptic chamber of the filling and after the filling of the seal are in a positive pressure conditions, thus ensure a sterile packing and the packed juice beverage, after the UHT sterilization at room temperature, long up to one year for shelf life. In addition, the aircraft PLC optical correction, frequency control, pneumatic solenoid valve, vacuum systems, liquid level control, smart electronic thermostat adjustment, automatic fault alarm system and sterile room, etc. use the famous brands in Germany, Japan and other countries, which is used stainless steel for the whole machine, with beautiful appearance and convenient operation.
 (2) We choose roll extrusion in mechanical transmission multilayer push-draw mode as the carton conveyer for the fixed amount, cutting carton and forming.
 (3) We adopt rectangular forming method and device as forming system which makes the function much more reliable, the exterior appearance of the product much perfect.
 (4)Automatically finish all the packing steps, including running over the scroll reposefully, pre-sticking the sealing strip, stick plastic tape, chemical and physical sterilizing, pre-forming cylinder, filling, sealing in cross direction, molding, cutting, sticking angle and delivery.
 (5) This design blends into modern up-to-date technology of optical, mechanical and electronic integration, integrated design and skillful manufacture. Closed loop to control the tension, opto-electricity detection, PLC control, monitoring and operation on touching human-machine interface, radiant heat and high frequency induction heating are adopted skillfully  to make the sealing much firm and reliable in cross and vertical direction.
 (6) The main transmission is mechanical and the auxiliary drive is vapor-pressure type.
 (7) Changing the scroll without stop operating for a special design which can change the scroll freely under the operating situation.
2. Molding diagram for packaging

 Aseptic Brick Carton Filling Machine (JMB-6000)
 
 Aseptic Brick Carton Filling Machine (JMB-6000)

B: Technical parameters
1. Filling speed: 6000 bags/h
2. Sealing type: Rolling chain
3. Technological process: Paper feeding sterilizefillingshaping-print date
4. Filling temperature: 25~30 ºC
5. Package form: Standard type and slim type
6. Package capacity: 200 ml ~250 ml
7. Package material: Six layer drum composite materials for paper aluminum PE film
8. Power supply: 220V/380V-50 Hz/60 Hz, Total power: 40 KW
9. Pressure for compressed air: 0.8~1.2 Mpa, usage of compressed air: 1M3/min
10. Steam supply pressure: 0.14~0.2 Mpa, steam temperature: 130 ºC, steam consumption: 3.5 Kg/H
11. Supply pressure of cooling water: 0.3~0.45 Mpa, supply temperature of cooling water is equal or lower than 20 ºC, cooling water consumption: 40L/H
12. Concentration of hydrogen peroxide: 35~40%, hydrogen peroxide temperature: 65~70 ºC, hydrogen peroxide consumption: 4L/H
 
C: 3 D diagram of equipment
Aseptic Brick Carton Filling Machine (JMB-6000)

D: Equipment configuration

 
No. Name Configuration Quantity Brand
1. Mechanical molding
101 Lower traction part  
One worm gear and worm reducer NARV50-15 as main traction roller with 0.37 KW of three-phase asynchronous motor;
One Japan SMC cylinder MA40x35 as traction rubber roller
One set Japan Inovance gear motor
102 Locating mechanism Oner Japan SMC compact cylinder SDA40x15 for break One set  
103 Tectorial membrane mechanism One Japan SMC air cylinder MA16x30 as rubber roller for pressed PP film One set  
104 Mechanism for putting mould One set Germany Igus guide rail; two mold-receiving cylinder SDA12x12; ceramic membrane heater with PTC heating piece One set  
105 Idler pulley mechanism Japan HRC55-60 pin roll, for all stainless steel hard shaft, with heat treatment of the surface; Germany Igus for cover of pin roll  
One set
 
106 Transverse sealing frame Aviation aluminum 7075for frame material One set  
107 Transverse sealing clamp claw United States dupont engineering plastics;stainless steel for key components with heat treatment; Japan NSK bearing; Japan Inovance para-position motor (0.75 KW); U.S. C17200 beryllium bronze for transverse sealing electrode parts One set  
108 Transverse sealing clamp claw motor 4.4 KW of Japan Inovance servo motor One set  
109 Station chain mechanism 26 pieces of finishing chain plates, 7075 aviation aluminum for all material with oxidation treatment for surface One set  
110 Outlet mechanism Bevel gear reducer at 1:1 rate of APEX brand in Taiwan; cam machine structure for delivering package with turnplate, eight dial package swing arms in one ring, automatic telescopic package One set  
111 Outlet mechanism motor 4.4 KW of Japan Inovance servo motor One set  
112 Upper traction mechanism Traction box bearing using Swedish SKF stainless steel bearing which is high temperature resistant, corrosion resistant, resistant to acid and alkali. One worm gear and worm reducer NARV50-15 as main traction roller with 0.37KW of three-phase asynchronous motor;
One Japan SMC cylinder MA40x35 as traction rubber roller
One set Japan Inovance gear motor
113 Transverse high-frequency heater 2 KW of high frequency electromagnetic induction, RDRF-05 One piece ItalyCEIA
114 Vertical sealing high-frequency heater  
2 KW of high frequency electromagnetic induction, RDRF-05
One piece ItalyCEIA
115 Tectorial membrane high-frequency heater 2 KW of high frequency electromagnetic induction, RDRF-05 One piece ItalyCEIA
116 Automatic lubrication tankers 30W, Taiwan Tungtay One set  
2. Aseptic system
201 Hot blast heater 15KW One piece Japan SAKAGUCHI
202 Hydrogen peroxide tank machine 316 material for hydrogen peroxide tank, inner roll barrel bearing using Japanese ceramic bearing One set  
203  
Hydrogen peroxide pump
0.37KW,300L/H One set GRUDFOS
204 Hydrogen peroxide heater 2KW Three pieces Japan SAKAGUCHI
205 Water-ring vacuum pump 4KW One set BECKER
206 Two-position three-way reversing valveof pneumatic φ51.3 Two pieces APV
207 Plate heat exchanger BRF05-160-316L One set SHANGHAI NANHUA
208 Temperature sensor 0~200/450 Five pieces Omron
209 Ball valve, Butterfly valve, Angle seat valve    
Several
Shanghai YuanAn
210 Pressure regulating valve, safety valve   Each for one APV
211 Constant flow valve   Two pieces APV
212 Sterile proportional control valve   One piece GermanyBURKERT
3. Electrical configuration
301 Air circuit breaker C65N-D   Schneider
302 AC contactor LC1-D****N    
Schneider
303  
Intermediate relay
MY2NJ   Omron
304 Frequency converter ATV303H   Schneider
305 Servo motor/ Servo driver LSMH/LS600P   JapanInovance
306 Programmable Controller PLC S7-200CN   SIEMENS
307 Human-computer interface 6AV66480BE113AX0   SIEMENS
308 Temperature controller PXR9NEH   Japan FUJI
309 Voltage Regulator Module STY**A-III   FuShenScience and Technology
310 Proximity switch LE**SF**DP0   LABINO
311 Magnetic switch D-AS3    
Japan
312 Color mark sensor KT5W-2P2116D   SICK
313 Absolute encoder TRD-NA    
Japan
314 Switching mode power supply     Meanwell

Country: China
Model No: -
FOB Price: 5000 ~ 400000 / Set ( Negotiable ) Get Latest Price
Place of Origin: -
Price for Minimum Order: 5000 per Set
Minimum Order Quantity: 1 Set
Packaging Detail: wooden case
Delivery Time: 45-90 days
Supplying Ability: 5 Set per Month
Payment Type: T/T, L/C, Western Union
Product Group : Filling and packing equipments

Related Products Shanghai Jimei Food Machinery Co., Ltd

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