JIANGSU HUALIAN YIMIN MACHINERY CO., LTD.

zhangjiagang,Suzhou,Jiangsu,China

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BG series high-efficient intelligent tablet /pill/sugar film coating machine in phamacy, food industry

China

FD-BG-150

( Negotiable ) Get Latest Price

ZHEJIANG

-

1 Set

STANDARD WOODEN CASE

50 DAYS TO 60 DAYS

200 Set per Month

L/C, T/T

FILM COATING MACHINE

Product Specification

150KG

2.2KW

2-20 R/PM

900KGS

1750x1320x2020MM

6KW

Product Description

~BG series high-efficient intelligent tablet /pill/sugar film coating machine in phamacy, food industry

Performance characteristics
The product is currently the domestic pharmaceutical industry, an ideal coating equipment for pharmaceutical, food, biological products and other fields, it can be a variety of tablets, pills, candy and other packages of organic film, water-soluble film, Clothing special equipment, widely used in pharmaceutical and food industry, in the same category has obvious advantages and advantages
1. The use of new microcomputer and temperature module control system, touch screen with Japanese imports, graphic display, easy to operate, energy efficient, clean and safe, clean and convenient to meet the GMP requirements.
2. High-efficient coating host, efficient filter hot air, dust exhaust fan, spray device, all contact with all the components of imported high-quality stainless steel manufacturing.
3. The whole process is controlled by the microcomputer programmable system. The control system has application program, operation mode multi-selectivity, drive control and multi-display function.
4. The coating process is carried out in the closed, so that dust and spray from the spill, the box surface are polished and eliminate the "light pollution" treatment.
5. Drive system using explosion-proof gear motor and chain sprocket drive, variable frequency stepless speed regulation.
6. High efficiency filter hot air can be directly to the outdoor folk songs, the initial, medium and efficient three filter heating for the host to use, air purification to 100,000 clean requirements, dust exhaust fan can be directly to the outdoor exhaust, to avoid affecting the central air conditioning ,save energy.
7. Guns imported from Japan WA-100 spray gun, atomization effect is good, the nozzle is not blocked, spray size adjustable, spray angle adjustable size, simple structure easy to clean.
At present, the model in the domestic market is larger, promising, many manufacturers have repeatedly used and successfully passed the GMP acceptance.

BRIEF ¼š
The product by the company from the imported equipment on the basis of development, is now exported to Europe, Australia and Southeast Asia and other regions. Through more than 10 years of efforts, the product upgrade to the D-type, to better use in the pharmaceutical, biological products and other fields, for a variety of tablets, pills, pellets and other packages of organic film, water-soluble film and sugar In the drug can be achieved slow, controlled release effect), with high efficiency, low energy consumption, small footprint and so on.
The machine is made of imported high quality stainless steel Seiko, in line with "GMP" requirements.
According to the national "GMP" the latest version of the requirements, in the pharmaceutical production process as much as possible the use of quantitative indicators of operation. Specific to the coating machine equipment in the corresponding increase in the coating drum negative pressure, the amount of air supply air volume, temperature and spray flow control; to post operation method (SOP) the preparation and implementation of digital The amount of the amount to replace the analog, with the same control of operating parameters, the production of different batches of drugs, so that the difference between the batches of the smallest control. To ensure the stability of drug quality.
1) designed the negative pressure inside the coating pot display and interaction
In the upper part of the coating machine to add negative pressure detection point, and can be set on the touch screen free negative pressure value (that is only required to set the negative pressure, you can control the inside of the coating machine into the wind and exhaust Variable, so as to achieve the effect of changing the negative pressure) visual display and operation, digital, automatic control of the exhaust, in order to achieve the purpose of controlling the negative pressure inside the pot, to avoid the artificial control of negative pressure uncertainty.
2) designed the display and control of the wind speed of the heating air
In the heating air pipe in the additional wind speed detection points, and in the touch screen on the visual display and operation, digital, automatic control of hot air, in order to achieve the requirements of the control air supply.
3) display and control of temperature values
In the inlet and outlet of the coating drum is equipped with a temperature sensor, the temperature signal into the PLC with the set value (900C) after the comparison, automatic control of heat exchangers, so as to achieve the coating temperature control.
4) adjustment and control of spray volume
The use of impeller drive structure, enhanced pump pulp strength, suitable for sugar coating process, greatly improving the degree of sugar coating automation, to solve the peristaltic pump can not transport high concentrations of mixed pulp caused by defects, and removed the use of wear Silicone tube, which greatly saves the investment of wearing parts, reducing costs. The machine is suitable for both the package film clothing, but also for the package of sugar coating, the real realization of a dual-use machine.
5) adjustment and control of slurry atomization coverage
Choose the imported Japanese Iwata spray gun (see gun theory control chart), excellent atomization effect, according to the amount of paint inside the coating pot to adjust the nozzle on the angle, flow, fan control , can achieve atomization coverage area size (Figure 2) easy to grasp, easy to control the process requirements, to avoid the rigid mechanical control and artificial control of technical factors affect the atomization effect, easy to develop post SOP, and save dressings, reduce costs.
6¼‰automatic anti-spray gun and atomization of the program control,
Requirements must have 0.29 --- 0.39Mpa to shoot, with no drip, no blocking guns, saving dressings and so on.
7¼‰designed memory and print function (optional)
Can automatically record real-time production process of the relevant process parameters, the data can be permanently archived, and according to the requirements of printing, to avoid the operator's manual records of the error, to ensure that the original record of the real and reliable.
8¼‰new cleaning control interface, fully automated. (Optional)
PLC inside the new cleaning control keys, equipped with automatic cleaning in place, a key operation, to complete the coating pot, hot air, exhaust outlet cleaning, also has a side door open , a key to open the side door , Left and right cleaning is more convenient, easy to operate; with automatic access , a key operation, you can automatically into the material.
9¼‰In the shutdown with anti-backflow device to prevent exhaust gas backflow, more in line with "GMP". Exhaust cabinet built-in vibration dust filter device, vibration, more than powder isolation, to prevent the powder flying, and automatic separation of dust.

working principle:

Core in the coating machine clean and closed rotating drum, kept for complex trajectory movement, flip smooth, frequent exchange, according to the process and reasonable process parameters automatically spray coating media, while hot air supply in the exhaust and negative pressure Under the action, through the core from the bottom of the sieve discharge, the coating medium in the core surface of the rapid drying to form a solid, dense, smooth surface film.
1€equipment, materials and surface treatment

1) direct contact with the drug coating drum made of imported stainless steel: drums inside and outside and the mixer are mirror polished, the largest guarantee of the core integrity, improve the yield and beautiful.
2) Other materials are also imported stainless steel, in line with GMP requirements, the coating in a completely closed state. The machine is decorated with stainless steel cover, easy to scrub. The seal is well sealed without leakage, no dust flying.
3) The outer surface of the machine for matt treatment and vertical stripes decoration, texture clear, beautiful and generous.
2, the coating machine host
1) the use of new microcomputer PLC, and temperature, negative pressure module control system touch screen graphic display, with programmable function, automatically adjust the negative pressure, air flow. By the explosion-proof motor through the cycloid reducer driven roller clockwise rotation. Increase the outlet position adjustment device, so that a small amount of pharmaceutical in the tank can also be coated. Equipped with automatic discharge device (see Figure 3).
2) drum speed range of 2.5-19rpm, the accuracy of ± 0.5rpm.
3) The inner and outer walls of the pot are smooth, the orifices and the sieve plate are flat and no burr, and the inside and outside of the roll are polished. The surface is polished and the surface is smooth.
4) due to the coating process in the box, the negative pressure is greater than 10pa, the heat is not easy to efflux, due to the box for the hollow box-type structure, width of 100mm, not easy to heat, so the work of the outer surface temperature is no greater than 150C.
3€ hot air circulation device
1) the air by the centrifugal fan inhalation, you can use the steam heat exchanger or electric heating exchanger for air heating and drying, through the early, middle and high three filter to 100,000 purification, in line with drug production GMP requirements, and then through the heat exchange (Steam or electric), into the host roller, with a vibration, silencer device. The system is equipped with high efficiency filter pressure table, in the touch screen can be set on the wind speed, air volume, temperature and other variables.
2) can automatically control the temperature, control range, room temperature to 950C, arbitrary adjustment, precision 10C; checkpoint: — 1 normal plus 5 degrees; — 2 intermediate value; — 3 maximum temperature.
A, there is exhaust temperature display, display temperature and the actual temperature deviation adjustment function.
B, there is the inlet temperature display, showing the actual temperature deviation adjustment function.
C, there is the upper limit of the inlet temperature and control functions.
3) for the host cylinder for ventilation and keep the work area is negative pressure, dust filter, with a vibration reduction device. The exhaust cabinet is equipped with mechanical vibration bag filter, dust removal effect of 99%. And equipped with vibration dust filter device, vibration, more than powder isolation, to prevent the powder flying, and automatic separation of dust. Easy to clean. Exhaust emissions meet environmental requirements.
4€exhaust dust removal device
1) for the host cylinder for ventilation (with dust), and keep the work area negative pressure, with vibration damping device.
2) The exhaust outlet is provided with anti-backflow device, before closing the exhaust outlet, to prevent the exhaust pipe in the exhaust gas reflux.
3) with dust removal function through the vibration device, more than powder isolation, to prevent the powder flying, and automatic separation of dust.
4) can be specially designed exhaust air way to avoid the host after cleaning the process of preheating moisture moisture bag, affecting the production of negative pressure conditions.
5€Spray device
1) constant temperature mixing bucket (see Figure 4) electric heating, the temperature can be controlled, with a pneumatic stirrer to compressed air as the driving force, smooth speed, stepless speed regulation, the media mixing even at room temperature ~ 800C, , Can also be electric heating, easy to operate, safe and reliable, all made of stainless steel, inside and outside the surface by mirror polishing, in line with GMP requirements.
2) peristaltic pump wheel radius of rotation with the pressure change surface changes at any time, the output paddle and spray the amount of automatic balance, stabilize the atomization effect, to prevent the gun jam, save the dressing, and clean, no dead ends.
6€control system
1) the use of new microcomputer PLC, and temperature, negative pressure module control system touch screen graphic display, with programmable functions, automatically adjust the negative pressure, air flow and all other parameters.
2) system components are used at home and abroad well-known brand products, anti-interference ability, from the control system communication using shielded wire and are good contact, can make the system stable and reliable work.
3) with a 232 communication interface, with remote monitoring and permissions control. (Optional)
4) with storage and printing functions, real-time record of production data, including temperature, operating instructions, equipment status, running time. The Epson needle printer is reliable and easy to record and generate reports. Users can enter their own batch number, drug code and other records. (Optional)
5) The host can be installed separately from the control system.

Model BG-40 D/E BG-80 D/E BG-150 D/E
Max. Capacity(kg) 40 80 150
 Power of Main Machine(kw) 1.1 1.2 2.2
Speed of drum(rpm) 3-28 3-24 2-20
Weight of Main Machine(kg) 550 750 900
 Overall dimensions of Main machine(L×W×H)mm 118x850x1520 1390x1050x1720 1750x1320x2020
Power of high Efficiency Filter Air Heater(kw)  1.1 1.5 2.2
 Overall Dimensions of High Efficiency Filtering Air Heater(L×W×H)mm 810x700x1720 950x800x2080 1080x820x2500
Weight of High Efficiency Filtering Air Heater(kg)  300 350 400
Power of Dust Cleaning Air Exhauster(kw) 2.2 3 5.5
OveralI Dimension of Dust Cleaning Air Exhauster(L×W×H)mm  730x730x1660 900x800x1900 1060x1100x2100
Weight of Dust Cleaning Air Exhauster(kg)  300 350 500
Power of Steam and Electro thermal Dual-purpose Heat-insulating mixer(kw) 4 6 6

 

 

BG series high-efficient intelligent tablet /pill/sugar film coating machine in phamacy, food industry BG series high-efficient intelligent tablet /pill/sugar film coating machine in phamacy, food industry BG series high-efficient intelligent tablet /pill/sugar film coating machine in phamacy, food industry BG series high-efficient intelligent tablet /pill/sugar film coating machine in phamacy, food industry BG series high-efficient intelligent tablet /pill/sugar film coating machine in phamacy, food industry

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JIANGSU HUALIAN YIMIN MACHINERY CO., LTD.

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Mr. Aston

Company

JIANGSU HUALIAN YIMIN MACHINERY CO., LTD.

Address

zhangjiagang, Suzhou, Jiangsu, China,215600

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