FOB Price
Get Latest Price200 ~ 700 / ( Negotiable )
|1 Ton Minimum Order
Country:
UK
Model No:
-
FOB Price:
200 ~ 700 / ( Negotiable )Get Latest Price
Place of Origin:
UK
Price for Minimum Order:
200
Minimum Order Quantity:
1 Ton
Packaging Detail:
Packed in 25kg/bag. 18MT in 20'FCL.
Delivery Time:
sea shipment
Supplying Ability:
100000 Ton per Week
Payment Type:
PayPal, Money Gram, Western Union, D/P, L/C, T/T
Product Group :
Contact Person Mr. Louis
60 Bracondale, Norwich, , NR1 2BE, Norfolk, UK
Producing
process
1 production principle:
This product uses corn starch as raw material and uses the whole
enzyme process to produce edible glucose. Starch hydrolysis is
carried out in two steps α- Under certain conditions, amylase will
gelatinize starch milk through continuous high-pressure injection
liquefaction and secondary injection device, hydrolyze it into
liquefied liquid such as dextrin and oligosaccharide with certain
molecular weight (DE value is about *0% ~ *0%), cool it, neutralize
it to pH value (4.2 ~ 4.5), and then use glucose Glucoamylase to
saccharify dextrin and oligosaccharide (DE value is more than *3%)
into edible glucose, Based on the non sugar components produced in
the reaction process and the impurities brought with the raw
materials, they must be treated and refined through a series of
post processes. At present, the processes of neutralization and
decolorization, separation, evaporation and concentration, moving
crystallization, automatic separation, air drying and screening are
adopted. Finally, the packages are weighed and put into storage
after passing the test.
The saccharifying enzyme prepared by enzymatic method has high
purity, light color and few impurities. Due to the specificity of
the enzyme, the saccharification is carried out under slightly
acidic conditions and low temperature, there are few impurities
such as decomposition products and *-hydroxymethylfurfural in the
hydrolysis process, but it is easy to produce fermentation in the
later crystallization process, resulting in the decline of product
quality. In order to inhibit fermentation, reduce the pH value
before crystallization tank, It has obvious effect on reducing
losses.
2 process:
2.1 ingredients: under the condition of stirring, prepare the
incoming starch milk into (*2 ~ *7) BX, add Na2CO3 to adjust the pH
within the range of (5.8 ~ 6.2), calculate the amount of enzyme
according to the volume concentration, add it into the starch milk
metering tank and stir it fully and evenly.
2.2 liquefaction: pump the prepared starch milk into the primary
ejector, adjust the steam flow and adjust the needle valve on the
primary ejector to keep the material temperature at (**5 ~ **0) ºC.
The feed liquid maintains the pressure through the maintenance
pipe, and the separator flashes. After it is maintained in the
laminar flow tank for (*0 ~ **0) minutes, the feed liquid carries
out secondary injection, which is similar to the primary injection.
Adjust the injection temperature (**0 ~ **5) ºC for vapor-liquid
separation, and finally enter the neutralization cooling tank for
flash cooling.
2.3 neutralization: check while feeding while cooling to see if
there is starch reaction. After there is no blue reaction, turn on
the cooling water or vacuum flash cooling system, add hydrochloric
acid to adjust the pH (4.2 ~ 4.5) and the temperature (****0) ºC,
and then pump it into the saccharification tank.
2.4 saccharification: after the liquefied liquid enters the
saccharification tank, start the mixing in the tank, adjust the
tank temperature to *0 ± 2 ºC, check whether the pH (4.**4.5) meets
the requirements, add saccharifying enzyme (0.**1.3) l / T
according to the regulations and stir evenly, calculate the time
after 1 hour, measure the temperature every hour, and saccharify
(****0) h to make the de value more than *3%.
2.5 precoating filtration: first coat the prepared perlite (or
diatomite) on the filter drum for about (*0 ~ *0) mm, adjust the
position of the scraper to make it just contact the perlite (or
diatomite) layer, and then start filtration. The impurities in the
saccharification solution deposit on the perlite (or diatomite) to
form a thin layer of filter cake. When the drum rotates, the
scraper gradually moves inward, Every time the drum rotates for one
week, the scraper moves a certain distance into the drum (the
moving speed is adjustable), scrapes off the thin layer of perlite
(or diatomite) deposited with impurities, and keeps the perlite (or
diatomite) layer always clean. The filtering speed will not be
reduced. When there is about *5mm left in the perlite (or
diatomite) layer, stop filtering and re coat the drum after
washing.
2.6 neutralization, decolorization, sterilization and secondary
plate and frame filtration
Put the mixture of drum filtered solution and washing solution into
neutralization and decolorization tank and adjust pH (4.8 ~ 5.0);
After that, the qualified sugar solution is filtered through the
plate frame (first use the plate frame filled with waste carbon,
and then flow through the plate frame added with new carbon). After
the plate frame is filtered, the hue of the sugar solution is ≤ 5#
*0 carbon particles / **0ml; Hue of sugar solution after secondary
plate and frame filtration ≤ 3# filtered sugar solution containing
carbon particles ≤ 8 particles / **0ml. The filtered sugar liquid
enters the post filtration tank and plate heat exchanger for
cooling to below *5 ºC, and is pumped into the ion exchange column
for exchange and impurity removal.
2.7 ion exchange:
The liquid filtered through the plate and frame is pumped into the
multi bag filter for filtration, and then enters the ion exchange
column. Through the exchange between the anion and cation exchange
resin in the exchange column and the calcium and chloride ions in
the sugar solution, the purpose of improving the purity of the
sugar solution and removing the substances damaging the quality of
the sugar solution is achieved. When the conductivity of sugar
solution is close to *0 μ S / cm or when the regulating valve does
not work, stop this set of separation column and treat it with
acid-base regeneration.
2.8 evaporation and concentration of sugar solution
After delivery, the sugar solution is sterilized and heated to
(*****3) ºC, put into the plate and frame for filtration for three
times, the hue of the filtered sugar solution is ≤ 3# and the
carbon content of the filtered sugar solution is ≤ 8 particles /
**0ml, and then it enters the four effect four stage falling film
evaporator for evaporation, and the steam working pressure is ≤
0.2MPa,
The discharge concentration shall be controlled between (*9 ~ *7)%,
which shall be determined according to the actual production
situation.
2.9 After four effect steaming, the concentration is (*9 ~ *7)%,
the pH is (3.5 ~ 4.4) and the hue 4# is in line with the syrup
standard of crystallization injection tank. Pump it to multi bag
filter for filtration, and then enter the cooler for cooling. After
the temperature is controlled at ****5 ºC, drive it into the
crystallization tank for crystallization. Fill the crystallizing
tank with sugar solution and stir for about (***0) h, use (****4)
hours (can be extended) to evenly reduce the sugar solution
temperature below *8 ºC, draw the cooling curve, compare with the
standard cooling curve, and try not to exceed 3 ºC up and down.
After cooling, it is sent to the sugar paste distributor by the
feeding screw. When there is (1 / 3 ~ 1 / 4) material left in the
tank, stop feeding, and the remaining sugar paste is used as
crystal seed for tank injection crystallization in the next
cycle.
3.separation, drying and packaging
The sugar paste is added from the distributor gate valve to the
centrifuge for mother liquor rejection and separation. The
separation time is (***2) minutes and the drying time is (*****0)
seconds. After separation, the mother liquor flows into the mother
liquor tank, and the wet sugar is sent to the steam flow dryer to
mix with the hot air. The hot air temperature is (*****0) ºC and
the material mixing temperature is (****0) ºC. The high-speed hot
steam flow rises with the sugar powder, and the water evaporates in
time, Enter the rotating drum through the cyclone separator to
screen out coarse particles, and then weigh and package with a
deviation of + *0g. After packaging, enter the warehouse to be
inspected, and enter the finished product warehouse after passing
the inspection.
Country: | UK |
Model No: | - |
FOB Price: | 200 ~ 700 / ( Negotiable ) Get Latest Price |
Place of Origin: | UK |
Price for Minimum Order: | 200 |
Minimum Order Quantity: | 1 Ton |
Packaging Detail: | Packed in 25kg/bag. 18MT in 20'FCL. |
Delivery Time: | sea shipment |
Supplying Ability: | 100000 Ton per Week |
Payment Type: | PayPal, Money Gram, Western Union, D/P, L/C, T/T |
Product Group : | food addtives |