Description

Eggs are a excellent food containing many essential nutrients. Two large chicken eggs contains about *2 gm of protein, 1.2 gm of carbohydrate *1 gm of lipids and substantial amount of iron, phosphorous, vitamin A, E, K and most of the B complex vitamins.

We can set up minimum commercially viable capacity ****0 eggs per day on turnkey basis. This type of plant will be operated for *0 hours a day to process ****0 eggs and producing Whole Egg Powder and Egg Shell Powder.

Input / Output on per day basis

Input eggs: ****0 eggs

Total weight (each of *4 gm): ***0 kg

Weight of edible portion (egg yolk + egg white): ***1 kg

Weight of egg shell: **9 kg

Output Whole Egg Powder: **0 kg

Output Dry Egg Shell: **6 kg

Budgetary price for Plant & Machineries of above capacity is Rs. 2.*0 to 3.*0 crore.

Process: Eggs are taken from the cold storage and weighed. Dirty eggs are sent to a washing machine before they are broken. Rotten eggs are removed by candling. Egg breaking is to be done manually (continuous egg breaking & separation machines are available for higher capacity and costly). A skilled operator can break **0 to **0 eggs per hour. In the production process of whole-egg powder, whole eggs are homogenized, filtered to remove membranes and fragments of shell pieces. Pasteurization will be done at *4 to *6°C, with a holding time of 2 to 4min. This ensures inactivation of most of the microbes such as E. coli and Salmonella which can cause ill health, if not inactivated. After pasteurization whole eggs (solids content *0 to *7%) are fed to the spray dryer. The drying-air inlet temperature ranges between **0 and **0°C. Final powder has a moisture content of 2to 4% and bulk density of 0.3 – 0.*5 g/cm³. The powder is then packed suitably after subsequent cooling.

Proposed project goes a long way to promote poultry industry and provide rural employment. This could be the export oriented unit and can be maintained at low cost. Egg powder is widely used as food ingredients in following industries:

·        Bakeries for manufacture of cakes, biscuits and cookies

·        Confectionary products

·        Ice cream and dairy products

·        Ready to eat products and soup mixes

·        Health foods

·        Noodles and pasta products

·        Mayonnaise and soup preparations

·        Cosmetics and shampoo

How we could serve you? Detailed Process Flow along with quotations of related machines, quotations of other equipments, Detailed Project Report, Layout & Construction Cost Estimate and related documents for sanction of project can be prepared as ‘original piece of work’. Such documents cannot be standardized for every client. We prepare above documents according to the unique needs of client. Admissible subsidy from MOFPI is *5% of project cost subject to maximum amount of Rs. *0 lakh.