Description

FB tech (Lab Model)

Our Fluid Bed Processor GMP Model offers an effective and efficient method for drying, granulating, coating and agglomerating. It is invented keeping in mind the latest GMP norms with all contact parts AISI **6 Quality. By using modular construction and simplified design, we provide flexible installation. The Machine is vertical type, Steam Heated (Electrical Heated Optional), Electrical controls Auto Mode, Arrangement for spraying an active ingredient on to the carrier bed for top spraying, Explosion proof and suitable for efficient accurate and uniform drying wet granulated pharmaceutical solid powder at lower temperature.



AGGLOMERATION / GRANULATION
Reduce fines / dust.
Enhance flow ability.
Eliminate segregation.
Homogeneous mixture of ingredients.
Increase bulk density.
Improve disintegration.
Improve dissolution.
Improve compressibility for tablet formation

This process is used in fluid beds to form granules from a fine powder. The fluidized powder is wetted with binders using top spray guns. Solvent or water is used for binders. The fluidized powder is wetted until liquid bridges are formed between particles Segregation of powder does not take place as different powder is glued together on a micro scale. Since there is no impinging force in fluid bed, equipment using hot air. This technology used for formed granules are dust free granules with free flow properties, good dispensability and excellent solubility due to porous structure.

GRANULATION & AGGLOMERATION by TOP SPRAYING SYSTEM:

The Control panel fitted with Advanced PLC with Touch Screen HMI to Auto control of Process time, Inlet Air Temperature, Filter Beg Shaking etc. Also Emergency stop button provided on machine. The Electric panel is an inbuilt with MCB, Main power supply ON-OFF switch, Contactor and Relay.

Pneumatically Operated Filter bag Shaking.

Pneumatically Operated Outlet damper.

Pneumatically Operated product container.



SALIENT FEATURES:

• Design confirms cGMP Norms.
• Contact parts in SS **6 and non-contact parts SS **4.
• Single Pot Technology for mixing, granulating, drying, & blending.
• Yield approaching **0% with negligible handling losses due to single pot concept.
• Replaces a number of conventional machinery, resulting in Substantial Savings in Space, Power, Manpower, Yield and Air conditioning costs.
• Shorter cycle time.
• Ease in Validation.
• Highest Degree of Safety.
• Sampling Port facilitates withdrawal of any number of samples for In-process Quality Control tests, without interrupting the fluidization process.
• Top spaying system with precise flow control peristaltic pump.
• Spraying flow rate controlled by Peristaltic pump manually.
• Spraying nozzle 1 mm size.
• Inlet Air system with filter and electric heater.
• Airflow control by A C Frequency Drive for Exhaust Blower.
• Machine is with emergency stop button.
• Automated filter beg shaking system.
• Sight Glass for process visualization.
• Air pressure controls switch for safety.
• All rubber seal made from silicon food grade.
• Easy mechanism to change from process of granulation to coating.
• ** Motor HP will be change in case of Bottom spraying system

Technical Specification:

Model	Ci*3
Container Gross Volume Ltr.	8
Max. Batch Capacity (0.5 bd) kg	1.2 to 3
Blower Motor HP**	2
Air Flow (CFM)	**0
Steam Pressure (kg/cm2)	3.5
Steam Consumption (kg/hr)	*2
Electric Heater Non FLP (KW)	9
Compressed Air Pressure (bar)	6
Drying Temp (Deg C)	****0
Power Supply	**5V ± *0 %, 3 Phase, AC

Application:

It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, Confectionery, Agrochemical, Fertilizer, Herbals, Ceramics, Catalysts Industries and Pharma Institutes.

We are happy to carry out trials with your materials in our laboratory or for longer periods of evaluation rental machines are available for on-site trials.

Our promise: To meet our customers high demands on quality, economic efficiency, production safety and environmental protection.

Please also contact us for any Pharmaceutical Machine required by your esteem organization. i.e. R&D Tablet Press, Single Rotary Tablet Compression Machine, Double Rotary Tablet Compression Machine, Veterinary (Bolus) Tablet Making Machine, Seiving Machine Vibro Sifter,Dies and Punches for Tablet Press, Mini Rapid Mixer Granulator, Roll Compactor Cantilever,Rapid Mixer Granulator, Fluid Bed Processors, Mini Roll Compactor, Communiting Mill, Fluid Bed Dryer, Auto Coater, Colloid Mill, Multi Mill