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MULLER WEINGARTEN MW Screw Press

MULLER WEINGARTEN MW Screw Press

FOB Price

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400000 ~ 450000 / Piece ( Negotiable )

|

Minimum Order

Place of Origin:

Germany

Price for Minimum Order:

Minimum Order Quantity:

1 Piece

Packaging Detail:

We will load FOB Transport from Ohio USA

Delivery Time:

Immediately

Supplying Ability:

1 Piece per Day

Payment Type:

T/T

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Free Member

Contact Person Mr. Steven

4039 Canterbury Drive, Erie, Pennsylvania

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Description

COPY OF ORIGIONAL FACTORY INVOICE SPECIFICATIONS:
Page No.:1 of *0 Muller Weingarten Corporation Date: February 2, ***6 Item Qty. TECHNICAL INFORMATION PSM 4.**0 Quotation Muller Weingarten Proposal - We quote according to the conditions below & the included technical information: Item Qty DESCRIPTION Price in US $ per unit *1 1 MW Screw Press, Type PSM 4.**0 Screw press, 2 pcs. steel casting with 4 tie rods, opening in the uprights. Electrics – **0 volts, *0 Hz, **0 volt, *0 Hz. 1.1 1 Complete switch cabinet with MW Forge Control System (FCS), including all devices and systems to control entire press operation and monitoring units and displays for velocity, force energy and stroke. 1.2 1 Lubrication, hydraulic ejectors and press completely wired 1.3 1 Main drive and start up .................................................. $1,**5,**0.*0 1.4 1 Frequency Drive Included in price of press MULLER WEINGARTEN C O R P O R A T I O N
Page No.:2 of *0 Muller Weingarten Corporation Date: February 2, ***6 Item Qty. TECHNICAL INFORMATION PSM 4.**0 SALES CONDITIONS Pricing: FOB, East Coast Port of Entry, USA The quoted prices are based on the present wages and material cost situation. Should these factors change until the date of delivery, we must reserve the right to adapt our prices accordingly. The US Dollar Prices herein are based on the prevailing foreign exchange rate. Prices may be adjusted to reflect the prevailing rate on the date the order is accepted by MWC. Payment: *0% with the order. *0% upon arrival at your plant *0% after installation and acceptance at your plant, not to exceed *0 days after shipping date Delivery Period: Mid November ***6, if order is placed by 2/3/*6 Validity: The present quotation is valid for a period of 3 months from the date of this quotation. Warranty: One year after start-up not to exceed *5 months after date of shipment. For all further terms please refer to our enclosed general Conditions of Supply (Edition *0/*2). Delivery of the machine and all accessories are subject to the approval of the German export authorities. THIS QUOTATION SHALL NOT BE DEEMED AN OFFER TO SELL, BUT ONLY A DESCRIPTION OF EQUIPMENT. ANY ORDER RESULTING FROM THIS QUOTATION SHALL BE FORMED BY BUYER’S ISSUANCE OF A PURCHASE ORDER AND SELLER’S SUBSEQUENT WRITTEN ACCEPTANCE THEREOF. ANY SUCH ORDER SHALL BE SUBJECT TO THE TERMS AND CONDITIONS ATTACHED TO THIS QUOTATION. MULLER WEINGARTEN CORPORATION BY_____________________________________ MULLER WEINGARTEN C O R P O R A T I O N
Page No.:3 of *0 Muller Weingarten Corporation Date: February 2, ***6 Item Qty. TECHNICAL INFORMATION PSM 4.**0 PRESS TYPE PSM 4.**5, IN FOUR TIE ROD DESIGN Technical data: Permissible continuous press force at centric load............. *1,**0 kN Hard-on-hard blow force, permissible at *0% of all strokes *6,**0 kN Gross working capacity ...................................................... **0 kNm Screw diameter .................................................................. **0 mm Maximum stroke ................................................................. **0 mm Minimum stroke .................................................................. **0 mm Stroke rate at maximum working capacity .......................... 2.6 s Possible number of strokes (thermally restricted) .............. *8 min*1 Distance between table and slide, stroke down ................. 1,**0 mm Clear width: beneath guides ............... 1,**0 mm between guides ............... **0 mm Table area: L - R ................................ **0 mm F - B ................................ 1,**0 mm Slide area: L - R ................................ **0 mm F - B ................................ 1,**0 mm Opening in the uprights: Width ............................... **0 mm Height .............................. 1,**0 mm Machine height above floor, approx. .................................. 6,**0 mm Weight of basic machine, approx. ...................................... *3 t Main motor: Average output ................ **0 kW Ventilation motor: output .............................. 5.5 kW MULLER WEINGARTEN C O R P O R A T I O N
Page No.:4 of *0 Muller Weingarten Corporation Date: February 2, ***6 Item Qty. TECHNICAL INFORMATION PSM 4.**0 D E S I G N PRESS FRAME Two-piece design made of high-grade cast steel. Both parts, table with integrally cast uprights and crown are connected by four hydraulically pre-stressed steel tie rods to form an extremely rigid frame. TIE RODS The steel tie rods are designed as expansion screw with big radii between thread and shaft. The values concerning the chemical composition, tensile strength, apparent yielding point and breaking elongation which are mentioned in the supplier's works certificate are checked at our factory. SLIDE The slide is made of high-grade cast steel. The long guides with bronze gibs are easily adjustable. The arrangement of the guides is chosen in such a way so that the heat expansions of the slide are almost compensated and the guide play stays constant. SCREW NUT The screw nut is made of high-quality tin bronze with excellent energy running property in rotational casting method. In order to reach the uniform transfer of the forces it is screwed into a steel lining. This screw nut unit is mounted in the slide and connected with to it by strong-dimensioned expansion screws. THREADED SCREW For the threaded screw, high-alloy chrome nickel steel with high impact value comes into use. The specified material values for the raw part as well as the design are being carefully checked at our factory. In order to reach an optimal screw design, various material tests, photo elastic tests and Finite Element Method calculations have been carried out together with different technical universities. Positive connection between screw and flywheel hub. This is connected by using, long, play-free, fitted dowel pins. MULLER WEINGARTEN C O R P O R A T I O N
Page No.:5 of *0 Muller Weingarten Corporation Date: February 2, ***6 Item Qty. TECHNICAL INFORMATION PSM 4.**0 During the forming process the force is transmitted from the screw collar to the crown via a spherically designed bronze thrust bearing. DRIVE MOTOR Is a rotary current motor, designed for high switching actuations for both rotating directions. The rotor is positively connected with the flywheel and is actuated without intermediate parts. The stator with the windings is mounted in a steel body, which is connected to the press frame. The motor operation is maintenance free due to its very simple and rugged design. We need to be point out that the current is only used during the slide downward- resp. upward movement. Between the single working strokes no electrical energy is used. The cooling of the motor is done by means of separate fan motor. FLYWHEEL BRAKE The flywheel brake consists of four independently controlled braking units so that the safety of the machine is guaranteed even if one unit fails. The single braking units are designed as disk brakes and are electro- hydraulically controlled. Braking of the flywheel and holding of the slide by spring force acting on the brake shoes according to the accident prevention regulations. If there is a power failure or hydraulic pressure drop the brakes acts immediately and brake the flywheel and slide within a very short distance. The brake linings are made of asbestos-free, wear resistant material and can be exchanged easily. The slide running path between switching off of the motor and the engagement of the brake is controlled and an unwanted stroke repetition is prevented. MULLER WEINGARTEN C O R P O R A T I O N
Page No.:6 of *0 Muller Weingarten Corporation Date: February 2, ***6 Item Qty. TECHNICAL INFORMATION PSM 4.**0 LUBRICATION The lubrication of the screw bearing, the thrust bearing and of the screw nut is done via oil recirculation lubrication. For the slide guiding we also use oil, which acts as impulse lubrication independence of the stroke. The lubrication process is controlled electrically. Faults are indicated visually. At the same time action is taken on the control and a work continuation is prevented. 1 ELECTRICAL EQUIPMENT Motor and wiring of machine only 1 MAIN DRIVE Consisting of: 1 Special rotary current squirrel-cage motor in special design, designed for a high number of switching. -type of protection IP *3 -ventilation by means of separate fan motor -full motor protection Design according to: -EN ******1:***2 resp. DIN VDE *****1:***3 -IEC ****1:***2 -Electrical design regulations WN ***3 for MW products (this regulation can be supplied upon request) Taking into consideration of customer specific regulations/equipment requests, such as certain brands, against additional costs only. Documentation Documents in format DIN A4, 1 copy, prepared in CAD system PROMIS MULLER WEINGARTEN C O R P O R A T I O N
Page No.:7 of *0 Muller Weingarten Corporation Date: February 2, ***6 Item Qty. TECHNICAL INFORMATION PSM 4.**0 TECHNICAL DATA Voltage supply Operating voltage ............................................................... 3 x **0 V Network frequency.............................................................. *0 Hz Control voltage in general................................................... **0 V AC Control voltage electronics (PLC) and valves ..................... *4 V DC Voltage tolerance................................................................ +/- *0 % Surrounding conditions Ambient temperature ......................................................... *5 up to **0 °C Relative humidity................................................................. *0 up to *5 % (at *0 °C = *0 %, not condensing) Remark: Service works, which become necessary due to deviations from MW regulations, cannot be taken up within the scope of the guarantee. If necessary, adequate co-ordination is required in due time. Special measures against additional costs only. Switch cabinet including all required components for operating press Main supply by means of a three pole switch Design of cabinet in channel wiring Cooling of switch cabinet by means of filter fan Type of protection, IP *4 including oil resistance seals Dimensions according to design drawing Color of switch cabinet: inside/outside-gray (RAL ***2) Options against additional costs: - Lighting of switch cabinet - Cooling of switch cabinet by means of cooling device MULLER WEINGARTEN C O R P O R A T I O N
Page No.:8 of *0 Muller Weingarten Corporation Date: February 2, ***6 Item Qty. TECHNICAL INFORMATION PSM 4.**0 1 Option, MAIN DRIVE WITH FREQUENCY CONVERTER consisting of: - 1 Special rotary current squirrel-cage motor in special design, designed for high numbers of switching actuations - type of protection IP *3 - ventilation with an axial separate fan - complete motor protection - 1 frequency converter with possibility of negative feeding with selfguided IGBT return power supply. In special design made for forging atmosphere. Equipped for connection to **0 V. Ventilation of the converter to be provided by the customer. The switch cabinet is designed for incoming of cooling air via the bottom of the switch cabinet and outgoing of cooling air via the roof connection. Advantages of the frequency drive: - Improvement of the efficiency of the motor - Installation of extremely high working capacity at small motor sizes - Contact-less switching of the motor - Constant current consumption of the motor - Power feedback into the network by means of generative braking of the flywheel energy - Relieve of the mechanical brake - Infinitely variable working capacity for the complete usable area between approx. 5% and **0%. *5 Meters Connecting Cable Motor and control lines between the center of the switch cabinet and terminal box of the press (average length of all cables). Supplied without fixing material, cable trays, covers, ducts, etc. Foot Switch For working with safe die or hot forging, length of cable approx 2 meters MULLER WEINGARTEN C O R P O R A T I O N
Page No.:9 of *0 Muller Weingarten Corporation Date: February 2, ***6 Item Qty. TECHNICAL INFORMATION PSM 4.**0 Control for Hot Forging Design of the control by considering the valid accident prevention regulations for hot forging, with re-strike control and stopping distance control Press Control System, MW Forge-Control-System (FCS) The MW-FCS control represents the latest developments in the field of controls for screw presses. It combines the most modern functionality, high flexibility and the highest accuracy for controlling machine parameters. System Structure - Industrial PC - Operating terminal with a *2 inch flat screen color display and integrated operating keyboard for data input and *0 multifunction keys for the machine operation. - PLC integrated with the FCS control module - Socket for optional full keyboard - Floppy drive, 3.5 inches for data security - Hard disk for storing parameters - CD ROM drive for reading data sets - USB connection for data security - Ethernet connection for optional LAN connection - Safety control for all safety relevant functions - Programming of the standard functions The components are installed in the main operating panel Standard functions - Stroke Control - Single stroke in a program, up to 7 strokes selectable - Pre-setting of stroke program - Pre-setting of blow energy for single stroke - TDC position programmable for each stroke - BDC position variable - Data input via foil keypad - Operation guide and plausibility control - Data output in clear text - Fault indication in plain text with fault protocol - Control of peripheral equipment, such as die lubrication - TDC control for constant and reproducible TDC holding point of the ram MULLER WEINGARTEN C O R P O R A T I O N
Page No.:*0 of *0 Muller Weingarten Corporation Date: February 2, ***6 Item Qty. TECHNICAL INFORMATION PSM 4.**0 - Energy control: - direct measurement of the ACTUAL energy - closed-loop energy control with a repeat accuracy of up to 5% of the nominal energy - available with frequency-controlled drive: closed-loop energy control with a repeat accuracy of up to 0.5 % of the nominal energy. All factors with an influence on the blow energy such as friction in the press system (lubrication of the screw, ram clearance, etc.) will be continuously monitored and the data processed in a closed loop circuit, making sure that the pre-set blow energy is reached and maintained in a constant state. Input of the blow energy in percent of the rated energy. - display of the ACTUAL energy for each stroke - comparison of ACTUAL vs. desired energy - blow energy is programmable individually for each stroke between *5% and **0% (at maximum stroke), energies less than *5 % are practicable with shorter strokes (Attention: die space and manipulation of the workpiece shall be taken into consideration!). - available with frequency-controlled drive: blow energy is programmable individually for each stroke between 5% and **0%. - Thickness measurement: - direct measurement of the ACTUAL thickness of the work-piece for every stroke - high resolution of the measurement - Die data functions: - up to **0 die data sets can be stored, including: - die number - die name - stroke program data with corresponding energy data - thickness and thickness tolerance - 8 die-dependent pre-selections (definition of the text when placing the order) - 8 die-dependent control cams (definition of the text when placing the order) - For each part to be manufactured on the machine a parameter set exists in the system containing all die-dependent settings. These are, for example, data of switch points, part-dependent pre-selections, energy and stroke programs, ejectors in table* etc.
 

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