Trusted USA Manufacturer of Switch Mode Transformer

Description

We Specializes In Switch Mode Transformer Design and Manufacturing

These switch mode power supply transformers function as power regulatory devices by stepping-up or stepping-down the current or voltage, or by isolating the input and output during the power supply operation. Circuits Technologies has been designing and manufacturing magnetic components like the switch mode transformer for more than four decades. Our switch mode transformers come in different shapes and sizes.

We are capable of quoting your current switch mode transformer design. In order to help mitigate the sourcing, delivery, and/or resolves problems as a secondary source, we can work with your current suppliers. 

The general features and specifications of our custom switch mode transformers are listed below. 

• Output up to ***0VA
• Low eddy current losses
• Low signal distortion
• High permeability
• High saturation levels
• Input frequency up to **0KHz
• Low hysteresis factor
• Low DC sensitivity
• High Q-values

• Tape & Reel packaging

• Temperature stability

• PCB pin mounting
• Surface mount
• Lead wire (flying leads)
• Thru-hole bobbin terminal
• Flat solder lungs
• Quick disconnect terminals

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• Single or dual primaries
• Multiple secondaries

Applications of Switch Mode Transformer

Our custom switch mode transformers (Switchers) are highly applicable in automation, biomedical equipment, geophysical instrumentation, and electronics. We can custom design the switch mode power supply transformers for high switching frequencies up to **0 kHz. Other types of switch mode transformers are the preferred choice for lower frequency applications. 

• High Q-filters
• RFI filters
• Switching regulators
• Aerospace Operations
• Telecommunications
• Biomedical equipment
• Automation controls
• Geophysical Equipment
• Low power isolation power supplies
• Inverters
• Converters

Switch Mode Transformer Design & Construction

The following a few key factors of Custom Coils design and construction process for switch mode transformers. 

The core preparation is followed by winding the coils on bobbins or coil forms. Based on the specific requirements of our clients, we use coil forms and bobbins made from materials like nylon, flame-retardant, Rynite, or glass-filled material. To accomplish the flexible design of the switch mode transformers, we choose between single or multi-section windings for horizontal or vertical core mounting. 

Circuits Technologies offers a small or medium size of windings for different transformer designs. However, while designing magnetics like custom switch mode transformers, we can also offer flat solder lungs, quick disconnect terminals, and flying leads. We can custom design the terminals to meet customers specific requirements. This gives a full complement of attachment possibilities for a switch mode transformer. 

Another key element of switch mode transformer and another key factor when determining winding procedure is the actual wire type to be used. Based on the requirements, Circuits Technologies uses different types of wires such as litz, Rubadue, Furukawa, magnet wire, foils, high temperature magnet wires, etc.  

Circuits Technologies also offers different types of finishing products like clamps, shielding covers, etc for packaging the transformers.  

For encapsulating we use compounds such as Ripleys ****5LL, 3M Scotchcast **0 epoxy varnish, etc, and for potting we use Dolphs CB***4.